E60Vi
Melt Processing Unit
The E60Vi system utilizes a precision- controlled continuously rotating screw to extrude melt into the mold. This single-stage, pressure-controlled approach provides continuous feedback for adaptive process tuning throughout the filling and cooling cycles.
- No Check Ring, No Interruption.
Eliminating the check ring reduces system complexity, prevents backflow, lowers maintenance requirements, and ensures consistent flow. - Extrusion-Driven Filling
Melt is delivered directly into the mold cavity by the screw rotation — no plunger or secondary injection stage required. - Ultra-Flexible Shot Volumes
With extrusion-based filling, shot size is virtually unlimited, making it versatile across a wide range of part sizes. - Pulse Packing
Our patented pulse-packing technology ensures highly consistent packing with reduced shear stress — preserving polymer chain integrity and enhancing dimensional accuracy.
Clamp Unit
The E60Vi features a rugged servo-hydraulic clamping system housed in a compact C-frame structure. Engineered for full mold access and precision control, its tie-bar-free design creates a clean, unobstructed space — ideal for seamless integration with automation and mold-handling equipment.
- Tie-Bar-Free Architecture
Unrestricted access for tooling, automation, and part inspection — no limitations or obstructions. - Servo-Hydraulic Precision
Applies clamping force with speed and accuracy, supporting fast, repeatable open/close sequences. - Balanced , Centered Loading
The C-frame design ensures symmetric force distribution and precise mold alignment. - Lower Tonnage Requirements
Our low-pressure process reduces clamping force demands, improving energy efficiency and extending mold life.
Rotary Table
The E60Vi system features a high-speed, all-electric, servo-driven rotary indexing table engineered for high-performance and efficiency. Its two-station layout enables simultaneous molding and part handling for maximum productivity.
- All-Electric Direct Drive
A powerful, backlash-free servo motor delivers precise, repeatable movements. - +/- 180° Bidirectional Indexing
Fast, reversable rotation minimizes idle time and boosts overall throughput. - Seamless Integration
Directly built into the frame and perfectly aligned with the clamp for smooth synchronized operation. - Engineered for Productivity
Parallel mold actions allow mold 1 to close while mold 2 ejects and resets — ensuring continuous, high-efficiency cycling. - Built for Flexibility
Programmable indexing cycles accommodate complex mold layouts and evolving production demands.
Human Machine Interface (HMI)
The E60Vi system features an intuitive, high-resolution Human Machine Interface (HMI) touchscreen, built on Siemens Programmable Logic Controller (PLC) architecture for industrial-grade reliability and future-ready flexibility.
- 15×6” Full HD Touchscreen
Intuitive navigation and crisp visuals make it easy to monitor and adjust machine parameters with precision. - 180° Swiveling Display
The pivoting HMI provides ergonomic access and optimal visibility from any working angle. - Modern, Gesture-Based Navigation
Familiar controls like swiping and zooming simplify operation and streamline setup. - Reliable Siemens PLC Architecture
Built on a proven control platform that’s customizable, scalable, and ready for advanced integration.
E60Vi Controlled Viscosity Molding (CVM) System Parameters
| Clamp Section | Units | Value |
|---|---|---|
| Clamping | US Ton (kN) | 10 (98) |
| Clamping Equivalency | US Ton (kN) | 60 (534) |
| Opening Stroke | inch (mm) | 8.0 (203) |
| Upper Platen Size | inch (mm) | 12 x 14 (305 x 356) |
| Rotary Platen Diameter | inch (mm) | 32 (813) |
| Minimum Mold Height | inch (mm) | 6.0 (152) |
| Maximum Daylight | inch (mm) | 14 (356) |
| Extruder Elevation from the Table | inch (mm) | 4-10 (102 – 254) |
| Ejection Stroke | inch (mm) | 4 (102) |
| Ejection Force | US Ton (kN) | 1.6 (14) |
| Mold Location – Upper | inch (mm) | Ø4 (101.6) |
| Ejection Configuration | – | 1 – Center |
| Machine Functions | Units | Value |
|---|---|---|
| Maximum Extruder Capacity | cc/sec of PS | 0 – 100 |
| System Hydraulic Pressure | PSI (Bar) | 2400 (165) |
| Power Requirements | Volts / Amps | 360-480 – 3Phase / 80 |
| Servo Hydraulic Motor | Kw | 5 |
| Screw Drive Servo | Kw | 6.4 |
| Rotary Table Servo | Kw | 2 |
| Heater Power | W | 3300 |
| Number of Heat Zones | – | 8 |
| Machine Dimensions (L x W x H) | in (mm) | 91x45x83 (2310x1145x2110) |
| Machine Weight | lbs (kg) | 2900 (1300) |
| Automation Integration | Euromap 67 |