Innovating Beyond Conventional Molding with CVM

With X2F’s innovative controlled viscosity molding (CVM) technology, you can manufacture complex products using materials that were previously difficult to mold. Not only does this solve many of today’s urgent manufacturing problems, but it also enables innovation. With CVM technology, today’s product designers are reimagining what is possible. The possibilities are limitless!

CVM Applications

High-Performance Thermal Management Solutions

  • Allows use of high-performance thermally conductive polymers
  • Delivers advanced passive cooling capabilities
  • Provides superior environmental protection and thermal conductivity with one material and one process
  • Enables massive reductions in operating temperatures
  • Delivers stronger, higher performance products
  • Reduces assembly time compared to traditional thermal management solutions
  • Replaces gap pads, thermally conductive adhesives and other TIM materials
Motor

Motors

  • Eliminates time-consuming, messy and costly potting process to encapsulate the coils
  • Enables improved heat dissipation
  • Reduces operating temperature
  • Provides the best possible mechanical and environmental protection
  • Reduces work-in-process time from days to seconds

Polymer Lenses

  • Extremely low pressure and low stress lens molding process
  • Results in low birefringence and anisotropic shrink
  • Optical properties approach the quality of glass
  • Capable of molding lenses over 1-inch thick in a single shot
  • Can mold lens and housing with same equipment
Polymer Lenses
LED Lighting

LED Lighting

  • Over-molds delicate electronics for enhanced mechanical, thermal and environmental protection
  • Easily molds complex heatsink features
  • Replaces aluminum heat sinks and thermal interface materials (TIMs)
  • Provides 49-75% weight reduction compared to aluminum heatsink solution
  • Delivers cost savings across the entire manufacturing solution